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MEDICAL & HEALTHCARE
The problem in this field

Medical devices stack their requirements on top of one another

Repeated autoclave sterilization, biocompatibility assessment, cleaning-agent resistance and colour coding of instruments — Octud supplies BASF Ultrason® sulfone, Joyrun PEEK and medical colour solutions together, so material and colour are solved in one place.

Ultrason® P 3010Ultrason® S 2010Joyrun K10G
Medical & Healthcare application parts
APPLICATIONIntraoral scanner handpiece (PPSU)

Material requirements — Medical & Healthcare

6 requirements
01Repeated steam sterilizationHundreds to thousands of autoclave cycles without cracking, blushing or property loss. PPSU is strongest here.
02Biocompatibility supportISO 10993 or USP Class VI documentation is required depending on the contact classification.
03Cleaning & disinfectant resistanceMust withstand repeated exposure to alkaline detergents, alcohols and hydrogen peroxide.
04Instrument colour codingSets are distinguished by size and function using colour — which needs colorants engineered for high-temperature resins.
05X-ray visibility (optional)Components whose position must be confirmed during a procedure require radiopacity.
06Transparency (optional)Fluid-visualisation and sight components need transparent grades — where sulfones have the advantage.

Recommended materials & grades

Each grade page carries full property data to the relevant test standards, plus its TDS.

PPSU PolyphenylsulfoneUltrason® P 3010The toughest PPSU for repeated steam sterilization — the standard for surgical trays and instrument handles.Property data →PSU PolysulfoneUltrason® S 2010Transparent general-purpose PSU for food- and medical-contact parts, sight windows and fluid visualisation.Property data →PEEKJoyrun K10GEquivalent to market-standard Victrex® 450GUnfilled PEEK standard grade — the baseline material for repeatedly sterilized instruments and implantable components.Property data →High-Temperature ColorantsTranscend™ Biocompatible PEEKBiocompatible pre-colored PEEK for surgical and orthopaedic devices that must be distinguished by colour.Property data →High-Temperature ColorantsX-Ray Opaque FormulationsRadiopaque formulation for components whose position must be confirmed during a procedure.Property data →High-Temperature ColorantsSulfone Colorants (Ultrason®-based)Ultrason®-based pre-colored sulfone for colour coding on sterilizable parts.Property data →

Typical components

  • Repeatedly sterilized surgical instrument handles and trays
  • Orthopaedic devices and procedural instrument components
  • Haemodialysis hollow-fibre membranes (PESU)
  • Dental instruments and diagnostic equipment housings
  • Fluid connectors and transparent sight components
  • Reusable medical containers and baby bottles (PPSU)

Frequently asked questions

PPSU (polyphenylsulfone). BASF Ultrason® P 3010 combines no-break notched impact toughness with resistance to repeated steam sterilization, making it the standard material for reusable medical devices. Octud supplies it from Korean stock.

Yes. Avient Colorant Chromatics™ Transcend™ biocompatible pre-colored PEEK and Ultrason®-based pre-colored sulfone provide colour coding. Unlike ordinary masterbatches they hold colour and properties through high-temperature processing, with ISO 10993 documentation available.

We provide manufacturer documentation for ISO 10993, USP Class VI and similar standards on a grade-by-grade basis. Final suitability requires validation at the finished-device level, so share your application and contact conditions and we will help select the right grade.

We recommend moving to the sulfone family (PSU, PESU, PPSU). They retain transparency while offering far greater hydrolysis and heat resistance, so cracking does not occur in hot-water and steam environments. Share your current part conditions and we will propose an equivalent grade.

We’ll help you select the right material

Share your service conditions, temperature and specification requirements and we’ll send suitable grades, evaluation samples and TDS.

We'll help you find the right grade

Ask us for a TDS, pricing or a sample.

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